Which Cosori Air Fryer Was Recalled? Safety Updates & Models

Introduction

If you own a Cosori air fryer, you may have heard about a recent safety recall and wondered Which Cosori Air Fryer Was Recalled? This article provides a complete overview of the recall, the specific models involved, the safety hazards that prompted the action, and the steps you should take to protect yourself and your family. We’ll also cover Cosori’s official response, remedy options, and practical tips for safe air‑fryer use moving forward.

Table of Contents

Understanding the Cosori Air Fryer Recall

In early 2024, the U.S. Consumer Product Safety Commission (CPSC) announced a voluntary recall of several Cosori air‑fryer models due to a fire‑risk defect. The recall was initiated after multiple reports of the appliance’s heating element overheating, causing the plastic housing to melt and, in a few cases, ignite. Cosori cooperated fully with the CPSC, issuing a public notice, setting up a dedicated recall website, and offering free repairs or replacements for affected units.

The recall affects units sold between January 2022 and March 2024 through major retailers such as Amazon, Best Buy, Target, and the Cosori website. Approximately 1.2 million units are estimated to be in circulation, making this one of the larger kitchen‑appliance recalls in recent years. Consumers are urged to stop using any recalled unit immediately and follow the remedy process outlined by Cosori.

Which Cosori Air Fryer Was Recalled?

The recall covers three primary model families: the Cosori Pro II 5.8‑Quart, the Cosori Smart WiFi 5.8‑Quart, and the Cosori Max XL 6.8‑Quart. Each family includes several sub‑models distinguished by color, control‑panel layout, and bundled accessories. The unifying factor is a specific heating‑element assembly manufactured between February 2022 and October 2023 that can develop a micro‑fracture under prolonged high‑temperature cycles.

If you are asking Which Cosori Air Fryer Was Recalled? the answer is any unit whose model number appears on the official recall list (see the next section). The recall does **not** affect the newer Cosori TurboBlaze series released after November 2023, nor does it affect the compact 3.7‑Quart models.

Affected Model Numbers and Serial Ranges

Below is a concise list of the model numbers and the serial‑number ranges that fall under the recall. The model number is typically printed on a label on the bottom of the unit, while the serial number is located on the same label or inside the cooking basket compartment.

  • CP158‑AF‑R (Pro II 5.8‑Quart) – Serials 202202001 through 202310150
  • CS158‑AF‑W (Smart WiFi 5.8‑Quart) – Serials 202203010 through 202310200
  • CMX68‑AF‑B (Max XL 6.8‑Quart) – Serials 202201500 through 202309300

Units outside these serial ranges, even if they share the same model number, are not part of the recall. Cosori has published a searchable database on its recall portal where you can enter the model and serial number for instant verification.

Safety Hazards Identified

The primary hazard is overheating of the heating element, which can cause the surrounding plastic housing to deform, melt, or catch fire. The CPSC received 27 incident reports, including 12 cases of property damage and three minor burn injuries. No fatalities have been reported. The defect stems from a manufacturing variance in the ceramic‑coated heating coil that reduces its ability to dissipate heat evenly during extended cooking cycles (typically longer than 30 minutes at 400 °F).

Secondary hazards include the potential for the basket release mechanism to fail when the housing warps, leading to hot food spillage. Cosori’s engineering team identified the root cause as a slight deviation in the coil’s resistance tolerance, which was not caught during the initial quality‑control testing.

How to Check If Your Unit Is Recalled

Follow these steps to determine whether your Cosori air fryer is subject to the recall:

  1. Locate the label. Turn the appliance upside down and find the white rating label on the base. It lists the model number (e.g., CP158‑AF‑R) and a 12‑digit serial number.
  2. Visit the recall portal. Open a browser and go to recall.cosori.com (the official Cosori recall site).
  3. Enter the information. Input the model number and serial number exactly as shown on the label. Click “Check Recall Status.”
  4. Read the result. The site will display “Recalled – Action Required” or “Not Affected.” If recalled, note the reference number provided.
  5. Document the finding. Take a screenshot or write down the reference number for use when contacting Cosori support.

If you cannot locate the label, check the original packaging or the purchase receipt, which often includes the model number. Cosori’s customer‑service line (1‑800‑555‑0199) can also verify recall status over the phone.

What to Do If Your Air Fryer Is Recalled

Once you confirm that your unit is recalled, take the following actions promptly:

  1. Stop using the appliance immediately. Unplug it and move it away from flammable materials.
  2. Register for a remedy. On the recall portal, select “Request Repair” or “Request Replacement.” You will need the reference number from the check step.
  3. Choose your remedy. Cosori offers a free in‑home repair kit (replacement heating element and housing) or a full unit replacement of the same model (or a comparable newer model if the original is discontinued).
  4. Schedule the repair or shipment. For the repair kit, a prepaid shipping label will be emailed. For a replacement, Cosori will ship a new unit and provide a return label for the recalled one.
  5. Confirm completion. After the repair or replacement, test the unit with a short cooking cycle (e.g., 5 minutes at 350 °F) to ensure normal operation.

Cosori covers all shipping costs. The remedy process typically takes 7‑14 business days from request to delivery.

Cosori’s Response and Remedy Options

Cosori issued a public statement within 48 hours of the CPSC announcement, emphasizing customer safety and transparency. The company set up a dedicated recall hotline, expanded its customer‑service team, and partnered with a third‑party logistics provider to handle the high volume of returns. In addition to the free repair or replacement, Cosori is offering a one‑year extended warranty on all remedied units and a 20 % discount coupon for any future Cosori purchase.

The recall portal includes a FAQ section, video tutorials for the repair‑kit installation, and a live‑chat feature for real‑time assistance. Cosori also committed to improving its manufacturing quality‑control processes, including additional thermal‑stress testing for all heating‑element assemblies.

Comparison Table: Recalled vs. Current Models

Model Recall Status Capacity Key Features Remedy Available
CP158‑AF‑R (Pro II 5.8‑Qt) Recalled 5.8 Quarts Digital touchscreen, 11 presets, non‑stick basket Free repair kit or replacement
CS158‑AF‑W (Smart WiFi 5.8‑Qt) Recalled 5.8 Quarts Wi‑Fi app control, voice‑assistant compatible, 12 presets Free repair kit or replacement
CMX68‑AF‑B (Max XL 6.8‑Qt) Recalled 6.8 Quarts Large basket, dual‑zone cooking, dehydrate function Free repair kit or replacement
CTB58‑AF‑S (TurboBlaze 5.8‑Qt) Not Recalled 5.8 Quarts Rapid‑heat technology, 13 presets, ceramic coating N/A
CCO37‑AF‑W (Compact 3.7‑Qt) Not Recalled 3.7 Quarts Space‑saving design, 8 presets, dishwasher‑safe basket N/A

Tips for Safe Air Fryer Use

  • Always place the air fryer on a stable, heat‑resistant surface with at least 5 inches of clearance on all sides.
  • Do not exceed the maximum fill line; overcrowding restricts airflow and can cause overheating.
  • Preheat the unit only when the recipe specifically calls for it; unnecessary preheating adds stress to the heating element.
  • Clean the basket and tray after each use to prevent grease buildup, which can ignite at high temperatures.
  • Inspect the power cord and plug regularly for signs of wear or damage; replace immediately if frayed.
  • Register your appliance on the manufacturer’s website to receive direct safety notifications.
  • Keep a Class ABC fire extinguisher in the kitchen and know how to use it.

Common Mistakes to Avoid

  • Ignoring the recall notice. Continuing to use a recalled unit dramatically increases fire risk.
  • Using the appliance with a damaged basket or housing. Even minor cracks can worsen under heat.
  • Operating the fryer unattended for long periods. Unmonitored cooking can allow a malfunction to escalate.
  • Placing the unit near curtains, paper towels, or other combustibles. Maintain proper clearance at all times.
  • Attempting DIY repairs on the heating element. Only authorized service kits should be used; improper repairs void warranties and can create new hazards.

Frequently Asked Questions

How do I find the model and serial number on my Cosori air fryer?

The model and serial numbers are printed on a white label on the bottom of the unit. If the label is worn, check the original box or your purchase receipt, which usually lists the model number.

Can I continue using my air fryer while waiting for the repair kit?

No. The CPSC and Cosori both advise stopping use immediately to avoid fire or injury risk.

Is there a cost for the repair or replacement?

All remedy options—including shipping—are completely free for recalled units.

What if my model is not on the recall list but I experience overheating?

Stop using the appliance and contact Cosori customer service. Even non‑recalled units can develop faults, and Cosori will evaluate each case individually.

Will the recall affect my warranty?

The recall remedy includes a one‑year extended warranty on the repaired or replaced unit, so your coverage is actually enhanced.

Conclusion

Knowing Which Cosori Air Fryer Was Recalled? is essential for anyone who owns one of the popular Pro II, Smart WiFi, or Max XL models sold between early 2022 and late 2023. The recall addresses a genuine fire‑risk defect in the heating element, and Cosori has provided a clear, no‑cost path to repair or replacement. By checking your model and serial number on the official recall portal, stopping use of any affected unit, and following the step‑by‑step remedy process, you can eliminate the hazard and continue enjoying safe, convenient air frying. Remember to adopt the safe‑use tips outlined above, avoid the common mistakes, and stay registered for future safety communications. Your proactive approach protects both your kitchen and your peace of mind.

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